When planning the organization of independent water supply at home, it is necessary to study the technology and nuances of creating a well. One of the key points in arranging an autonomous water supply system is the choice of casing.
The wellbore performs diverse tasks and in many respects determines the durability and uninterrupted operation of an autonomous water supply system. Agree, having invested a lot of money and effort in the arrangement of the well, the last thing I want to do is to fix the problems associated with poor quality of water intake.
Therefore, at the design stage, with all responsibility, approach the choice of casing string. We will tell you which pipes are best for the well, what material and type of connection of the bore segments it is preferable to use in a given situation. The knowledge gained will save you from buying the wrong product.
Wellbore Requirements
Arranging an individual source of drinking water is a costly and time-consuming process. By investing in well drilling, each owner of a summer cottage or a private house expects to receive a long-term result.
The service life, well head and the quality of the produced water largely depend on the characteristics of the pipes used to create the casing string.
During drilling, a channel is formed in the thickness of the soil, where pumping equipment is subsequently located. To ensure isolation of the vertical wellbore from the earth's crust, casing pipes are immersed in the well. The gap between the ground and the walls of the canal is filled with concrete or a gravel-sand mixture
A water-lifting pipeline solves a number of important tasks:
- protects trench walls from collapse into the borehole space;
- provides well integrity at pressure and ground movements;
- prevents pollution - the ingress of untreated sewage and groundwater (top water) into the trunk;
- prevents siltation wells.
When drilling into one pipe, the casing is also operational - it accumulates water from the aquifer, which the pump transports upward.
As a rule, drilling a well in a household plot, if it is intended exclusively for irrigation and other household needs, is performed in one column. For drinking water supply, the barrel includes two pipes: casing and carrier filter.
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The pipes used in the design of the water well, in fact, are its trunk, which is installed during the formation of the production
The wellbore on the sand consists of two columns: the outer pipe - a casing that prevents the collapse of the rock into the mine, the inner pipe holds the filter, which is its starting link
The casing is installed during drilling as the drill penetrates into the ground
Private households mainly use plastic and steel pipes. In the case of development of production for the intake of drinking water, pipes must be of an intake category
Regardless of the type of installation that is being drilled, sinking and casing are carried out by different pipes. Casing is not used in the direct destruction and recovery of rocks
Since the casing is not drilled, but only strengthen the walls of the mine, the requirements for strength characteristics are not too high. However, it must perfectly resist the pressure of the soil and keep the tip
An important criterion determining the choice of a suitable well option is the maintainability of the pipes. Therefore, often a steel casing, ahead of plastic in strength, is supplemented with a plastic inner pipe with a filter, because it does not rust and does not overgrow silt
The only exception to the general drilling rules is the Abyssinian well. If they drill with a steel pipe, then the drill string remains in the ground and performs the function of casing. In the case of using plastic, the production takes place completely by a screw, after which they put a plastic column
Water well bore
Inner well pipe on sand
Water well in a summer cottage
Steel pipes for casing
Drilling a compact drilling rig
Well head casing device
Pipe extraction
Exception - pipe for needle well
Therefore, high requirements are put forward to the quality and material of the pipes used:
- high strength and resistance to deformation during the entire period of operation (about 20 years);
- complete tightness walls and joints;
- corrosion resistance and the negative effects of chemically active elements;
- environmental friendliness - the material should not affect the composition of the produced water;
- straightforwardness production casing.
For standard applications, distortion is permissible along the length of the casing within 0.7 mm per linear meter.
The threshold for deviation of evenness for a channel of increased accuracy: 0.5 mm - with a pipe diameter in the range of 108-146 mm, 0.3 mm - for pipes with a diameter of 33.5-89 mm. The data are based on 1 mp
Casing Selection Parameters
The only true benchmark for drilling does not exist. The method of organizing the well is determined individually.
Many indicators are taken into account: the structure of the soil, the height of the groundwater and aquifers, the parameters of pumping equipment, water quality, diameter and depth of drilling.
Well design is best entrusted to a specialized company. Employees will compare all the parameters, propose the optimal design, calculate the well flow rate taking into account the static and dynamic water level (+)
Any drilling company will offer its own version of the project and will recommend, in their opinion, the optimal type of pipe. The final decision on the choice of casing string is made by the customer.
The executing organization, first of all, defends its own interests, therefore their decision is not always objective. Some contractors specialize in any one type of device of the downhole system and try to “impose” an option that is beneficial to them.
The only right decision is to decide in advance which pipe to choose and use for the well, comparing all the pros and cons, and after that, apply for the development and implementation of the project.
When making a decision, it is necessary to take into account the main parameters for choosing a water pipe:
- The material of manufacture. This parameter determines the budget for installation work, bearing capacity for reservoir loads, maintainability and durability of the well.
- The method of joining the elements of the column. The choice of method depends on the material of the pipeline, the depth of drilling and the diameter of the casing. In any case, the connection must be completely tight, otherwise the water quality will deteriorate over time, and the pump and the well as a whole will fail.
- Pipe diameter. The calculation of the value is made taking into account the maximum possible water flow per day.
The larger the diameter of the supply pipe, the higher the productivity of the well.
Experts recommend the use of pipes with a diameter of 110 mm or more. This size is optimal for the normal flow rate of a deep well and facilitates the selection of a submersible pump.
Types of materials and their characteristics
Downhole pipes are made of metal, asbestos cement or plastic. Very rarely, when organizing water intake, wooden products are used - they are absolutely environmentally friendly, but, despite the protective treatment, they are susceptible to soil moisture and prone to deformation.
View # 1 - strength and durability of metal
Metal feed pipes are presented in two versions:
- cast iron;
- steel, which can be enameled, galvanized, made of stainless steel.
Very rarely cast iron analogues are used for casing. Among metal counterparts, these pipes are the most affordable, but the material is very fragile and heavy.
Many companies refuse to work with cast iron due to installation difficulties. In addition, it is impossible to guarantee the safety and tightness of the pipe - when the soil moves, the metal can crack
Steel is a traditional, decades-proven casing material. Steel almost 100% meets the requirements for downhole pipes.
Ferrous metal products adequately withstand tests in wells of different depths, regardless of the type of soil.
The standard wall thickness is 5-6 mm, the service period is about 50 years. Durability is determined by the corrosion rate of the steel sheet - 0.1 mm per year
Arguments in favor of rolled steel pipes:
- structural rigidity - the material is equally good for small wells (50 m) and for deep drilling (up to 300 m);
- precise axial alignment assembly and reliability of annular joints;
- material stability - in contact with water, steel does not emit harmful substances;
- service opportunity - due to the mechanical strength and resistance to vibration in the installed casing string, it is permissible to clean the borehole channel, to drill in case of siltation or clogging.
The main disadvantage of the steel line is the high cost of the material. Manufacturers of cheaper analogues, praising their products, appeal with another drawback of steel - the formation of rust.
There is an opinion that the resulting pollution worsens the quality of the water and increases its iron content. However, analyzes of water from wells show that this is a myth.
Rust is insoluble in water. Particles of oxidized metal can trap even a household filter. A possible nuisance due to rust is a breakdown of pumping equipment designed for running clean water
Corrosion-resistant metal products are superior in price to conventional steel pipes, but the technical and operational features of the materials cast doubt on the appropriateness of overpayment.
Enameled pipes. The coating prevents corrosion, however, it is very brittle and it is unlikely to avoid damage during casing. Places of chipping and microcracks of enamel are the points of rust.
In the process of destruction, through corrosion can form in the damaged area, since in the production of enameled pipes a metal of lesser thickness is used.
The enameled pipeline meets all sanitary and hygienic standards and does not change the taste of the water. The disadvantage of the material is the inability to fully clean the line due to the fragility of enamel
Galvanized pipe. With regular contact with water, zinc oxide is formed on the pipe walls - a substance hazardous to health. The use of galvanization is permissible only during the construction of a technical well.
The standard thickness of the galvanized pipe is 2-2.5 mm - this is not always enough to ensure structural rigidity. This line is subject to deformation due to movement of the soil
Stainless steel. The material has all the advantages of steel metal and even higher cost. The stainless steel is distinguished by the presence of corrosion resistance, which positively affects its period of operation.
Is it worth buying a stainless steel if the service life of a high-yield well is equal to the service life of a steel pipe? It is necessary to build on the financial capabilities and purpose of the well
The installation of a metal line is economically feasible when equipping a deep artesian well, designed for regular use.
It is advisable to make “surface” sand channels of seasonal use from more accessible materials.
View # 2 - corrosion resistance of asbestos cement
For years, asbestos cement pipes used in the organization of water disposal for more than 70 years have also been tested.
The material is characterized by some positive qualities:
- asbestos cement is absolutely not subject to corrosion;
- neutral composition of the material - the components do not enter into chemical reactions;
- unlimited service life - more than 60-70 years;
- low cost.
Despite significant advantages, asbestos-cement elements are rarely used today in the development of a “water source”.
The main disadvantage of asbestos cement is fragility. In order to strengthen the wall, the pipes are made thicker, which increases the weight of the product and forces to dig a larger diameter hole
The negative sides of asbestos cement include:
- Installation difficulties. The installation of a fragile highway requires highly skilled performers. Work is carried out using lifting equipment.
- Lack of thread. The sections of the line are joined together end-to-end - to achieve complete tightness of the fixation points without threading is problematic.
- Dubious security. There is a theory that asbestos fibers contain chrysotile - a source of carcinogens that adversely affect health. However, in practice this statement has not been proved.
- Difficult to clean. Concrete is a porous material in which microcracks accumulate dirt. To perform high-quality cleaning of the casing walls, the well will have to be completely drained.
After the installation of asbestos-cement casing, subsequent drilling operations in the well are excluded.
Technical characteristics of the material do not allow the use of pipes made of asbestos cement under a "sand" source. This casing is applicable for artesian wells with a depth of not more than 100 m
View # 3 - wear-resistant and affordable plastic
Relatively recently, the casing market has replenished with plastic pipes. Modern technologies have competed with traditional steel pipes.
Comparative advantages of elements from polymers:
- immunity to water - even with constant contact with a humid environment, corrosion does not form on the plastic;
- over time maintain their structure and do not collapse;
- do not affect the composition of drinking water;
- the material does not provoke the development of pathogens;
- ease of installation and transportation due to light weight;
- it is possible to use a threaded connection to assemble the column, ensuring absolute tightness of the joints;
- profitability - a well with plastic pipes will cost an order of magnitude cheaper than metal or asbestos-cement casing.
The estimated service life of the polymer waterway is about 50 years. This theory is based on the corrosion inertness of the material.
The main disadvantage of plastic is low strength. Therefore, polymer pipes can only be installed in single pipe wells not exceeding a depth of 50 m, or in double pipe as an internal casing
An additional argument against the use of plastic elements is their sensitivity to temperature extremes and mechanical stress. Plastic casing will not withstand ground movement and is deformed in severe frosts.
Polymer water intake pipes are made from different types of raw materials: unplasticized polyvinyl chloride (PVC), frost-resistant polypropylene (MPP) and low-pressure polyethylene (HDPE).
The selection of the supply pipe for the downhole pump is based on the technical characteristics of the polymers.
The most durable are NPVC pipes - the elastic modulus is 3000 MPa. A product with a diameter of 12.5 cm when immersed in the ground at 30 m can withstand a load of 5 tons or more.UHF-well casing can be performed on almost all types of soil
The weak point of elements from unplasticized polyvinyl chloride is its sensitivity to frost. This problem is solved by installing a heating cable in the well.
Polymer MPP and PND pipes have good indicators of frost resistance. However, their density is often insufficient for use as an independent casing. Most often, such plastic is used as an production pipe in a two-column well arrangement.
Plastic elements of the highway are joined differently. To connect the PP pipes, special welding is used. When creating a line of other polymers, a bell-shaped or threaded fixation method is used
View # 4 - Combined Pipeline
In order to reduce corrosion processes and improve the quality of the supply water, some drilling companies suggest casing the well according to technology "Pipe in pipe".
A plastic channel from the HDPE food polymer is inserted into the steel line.
Advantages of the combined method:
- Pollution protection. A plastic pipe acts as a kind of barrier between water and steel casing walls - less rust, which is dangerous for a pump installation, gets into the line.
- Maintainability. If the operational polymer pipe is damaged, it will be possible to replace it with a new one, preserving the integrity of the casing string;
- The possibility of subsequent deepening of the well. If necessary, the plastic “sleeve” is extended, the hole is drilled, and the polymer line is installed back with emphasis on a new horizon.
The “pipe in pipe” technology allows you to provide quality service to the well - regularly perform cleaning and change the filter in a timely manner.
Typically, a plastic production pipe passes through limestone and deepens into aquifers. Thus, the steel does not come in contact with the drinking water supply. The disadvantage of the "double" highway - increasing the cost of the project
Which column assembly option is better?
The set of requirements for casing pipes and downhole string segment connection technologies is shown in GOST 632-80. The provision allows the use of different assembly methods.
Based on the connection method, the appropriate type of pipe is selected, so this issue must be resolved at the well design stage.
No. 1 - one-piece contact of pipes for welding
Welding provides the most rigid connection of metal pipes. The main advantage of the method today is being called into question by representatives of a number of drilling companies.
Arguments against the use of welding:
- probability of insufficient tightness of the weld;
- the possibility of deflection of the pipe along the vertical axis, which complicates the installation of the column into the well;
- insufficient corrosion protection of the seam.
However, with a high level of professionalism of the welder, these defects will not be. Most building structures (bridges, farms, oil pipelines) are made of steel and, as a rule, they are welded.
Another issue is that high-quality work requires welding equipment and the involvement of a qualified electric welder. These measures increase the cost of the work performed, reducing the profit and competitiveness of the executive organization.
In welding electrodes, a protective coating is used, which provides alloying of the weld. This increases the strength of the metal and increases the corrosion resistance of the joint
No. 2 - threaded water lifting channels
When casing a well by rolling 90% of drilling companies use a threaded connection, indicating the standards of GOST. It sounds quite convincing, but managers of organizations often keep silent that standards are relevant for pipes with a diameter of 146 mm and a wall thickness of at least 6 mm.
The use of threaded technology significantly reduces the life of the casing string.
In a pipe 4.5 mm thick, the thread size does not always reach 1.2-1.5 mm. Knowing the corrosion rate (0.1 mm / year), it can be assumed that after 12-15 years the pipe will rot
The use of a threaded connection on plastic lines does not have such deplorable consequences, but on the contrary, is considered the most reliable.
There are several options for joining polymer pipes:
- Nipple. Thread is cut from the inside of the plastic pipes. Two elements are connected through a nipple to an external thread. The diameter of the pit does not increase.
- Coupling. An external thread is provided at both ends of the pipe. Docking occurs with the help of an overhead sleeve, which increases the diameter of the penetration.
- Bell-shaped threaded. Threaded segments are used on the outer and inner surfaces - docking is carried out without additional elements.
With a bell-shaped docking, a slight expansion of the diameter at the joints is permissible.
The bell-shaped method of joining without a thread in the wells is not used - it is impossible to control the process of installing the pipe into the pipe. In addition, the connection does not provide the necessary tightness of the column and over time gives a drawdown
Pressure or non-pressure piping?
The only true option is the use of pressure pipes. Only such products can withstand bilateral pressure. From the outside, buoyancy of soils acts on the walls of the column, and water pressure inside.
Arrangement of the pressure line will protect the aquifer system from premature failure. When choosing a water pipe, the indicator of its working pressure is compared with the expected flow rate of the well
The video reviews below will help determine the best option for casing the well.
Comparison of the quality of the threaded connection on the PVC-U pipes:
Overview of steel pipes with welded and threaded connections:
Checking the strength characteristics of a metal and plastic pipe:
From the foregoing, a conclusion suggests itself: for a house with year-round living, where the well is the only constant source of drinking water, it is important to ensure the stability and reliability of the water pressure system.
The best option is a two-pipe column made of steel and plastic. The polymer is suitable for a shallow mine when setting up a "seasonal" well.
Looking for the right pipe option for your well? Or have you already made your choice? Please leave comments on the article and ask your questions. Feedback form is located below.